Thermal Barrier Coating Materials

The materials have been applied as single layer coatings with only a topcoat made of pyrochlore material.

Thermal barrier coating materials.

Materials systems processes applications durability issues technical approaches and progress for improved tbc and our understanding of the science and technology are discussed. Of all these thermal barrier coatings tbcs have the most complex structure and must operate in the most d. Thermal barrier coatings tbcs are advanced materials systems usually applied to metallic surfaces operating at elevated temperatures such as gas turbine or aero engine parts as a form of exhaust heat management these 100 μm to 2 mm thick coatings of thermally insulating materials serve to insulate components from large and prolonged heat loads and can sustain an appreciable temperature. A low debye temperature results in low thermal conductivity of a material which favors it for being a promising thermal barrier coating tbc material 61.

Pyrochlore materials la 2 zr 2 o 7 and gd 2 zr 2 o 7 have been used to produce thermal barrier coating systems by atmospheric plasma spraying. Hundreds of different types of coatings are used to protect a variety of structural engineering materials from corrosion wear and erosion and to provide lubrication and thermal insulation. Srzro 3 bazro 3 and la 2 zr 2 o 7 powders were synthesized and sintered to compacts with various levels of porosity. Considerable effort is being invested therefore in identifying new materials with even better performance than the current industry standard yttria stabilized zirconia ysz.

1 includes a metallic bond coating layer a thermally grown oxide tgo layer that forms as a result of bond coat oxidation in service and a thermal barrier ceramic layer 1 2 the typical thermal barrier materials are complex dielectric oxides which exhibit extremely low phonon thermal conductivity lower than 2 w m k without. Zirconates with high melting points were investigated for application as materials for thermal barrier coatings at operating temperatures 1300 c. The sintering results indicated a promising low sintering activity of the. Band2ti3o10 has been considered as a promising thermal barrier coating tbc candidate material which reveals many advantages over the widely used tbc material of yttria partially stabilized zirconia such as lower thermal conductivity better high temperature capability and higher resistance to environmental deposits corrosion.

In addition double layer systems with a first layer of yttria stabilized zirconia ysz and a top layer made of pyrochlore material were. Improved thermal barrier coatings tbcs will enable future gas turbines to operate at higher gas temperatures. Band2ti3o10 has been considered as a promising thermal barrier coating tbc candidate material which reveals many advantages over the widely used tbc material of yttria partially stabilized zirconia such as lower thermal conductivity better high temperature capability and higher resistance to environmental deposits corrosion. In this study the hot corrosion behavior of band2ti3o10 in.